IMG

OUR SERVICES

INDUSTRIES & SECTORS

We have the experience, track record, capability, resources, quality controls, and health and safety process to work in most heavy industrial sectors including pulp and paper, mineral processing, power generation, dairy, food & beverage, oil & gas, petrochemical and infrastructure. Additionally, we are well located in multiple locations throughout the central North Island in close proximity to the majority of these industries.

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Project Delivery

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Project Delivery

We have been delivering projects for over 20 years ranging from small to large scale.

  • Process, piping, mechanical, civil, demolition, re-location, shut-downs.
  • Mineral processing, petrochemical, dairy, power generation, food & beverage, wood processing, pulp & paper, infrastructure, chemical.
  • SMP Construction (Structural Mechanical Piping)
  • EPC (Engineering, Procurement & Construction)
  • Design and Build
  • Project Management
  • Scheduling and planning
  • Sophisticated project controls
  • Mechanical with in-house civil / scaffolding and rigging support
  • Subcontractor management
  • Project teams from 10 to 200+
  • Site project facilities
  • Full suite of mechanical and civil trades
  • Large in-house talent pool combined with a significant data-base of known contractors
  • Regional offices / workshops throughout the North Island

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Civil Works

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Civil Works

Our civil division is fully integrated into our site activities. This includes experienced employees and well equipped workshops which is also complimented by IMG’s Mobile Plant Services.

 

IMG provides the following Civil solutions:

  • Setting out and establishing general plant layout and construction layout lines and levels
  • Excavation and backfilling operations including earthworks and working to datum, falls and specific forms and shapes
  • Demolition of existing installations and plant including existing concrete and steel installations
  • Fabrication and installation of reinforcing steel for concrete construction work
  • Fabrication and installation of a range of concrete formwork. Some of this work is carried out at height and some of the work is unique to the Pulp & Paper industry. Some of this work is reasonably large involving the installation more than 300 cu m of ready mixed concrete
  • Supply and placement of concrete. This includes placement of special concrete design mixes and includes finishing of concrete to a range of specifications.   Grouting works are also provided.
  • Timber framed construction, roofing and cladding
  • Coordination of critical activities during plant shutdowns ensuring that Civil and other works is completed in sufficient time so as to meet all installation requirements

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scaffolding & rigging

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Scaffolding & Rigging

As the heavy industry is renowned for complicated rigging work, we have comfortably met the demands of highly technical lifts on behalf of our customers. We have an unwavering safety focus and we are proud of the smooth implementation of all projects to date. This a great reflection of the preparation put into every job.

  • IMG are highly experienced with New Zealand heavy industrial scaffolding and rigging requirements.
  • Dual trained scaffolder / fitters
  • Experts in managing cranage and lifts
  • Working closely with the total delivery team
  • Capacity to manage unanticipated / emergent work
  • Right equipment for the job and the task at hand
  • Up to date, modern inventory
  • Competent, trained and compliant men to make that task selection

Our crew of riggers and scaffolds are some of the most experienced in New Zealand and we draw on that experience extensively to confidently put teams into ever-changing work environments.

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mobile plant equipment

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Mobile Plant Equipment

Our advanced remote control technology ensures total elimination of human interaction inside danger & risk zones and often the operator can have increased visibility to perform tasks. This also gives us the ability to enter vessels at higher temperatures reducing plant downtime.

 

  • Experienced, knowledgeable refractory demolition operators with combined knowledge of over 100 years
  • Cutting edge refractory demolition equipment, modified to cater for the high demands of this nature of work
  • Remote control demolition machinery, eliminating the need for operators to be in harm’s way
  • Reduced wrecking time equalling less down time therefore higher productivity
  • Associated services from general machinery plant clean up to project management.
  • Proven methods, procedures, personnel and equipment to complete tasks safely and efficiently
  • 19 machines (which include 4 remote control) Skidsteers, Articulated Loaders & Excavators

 

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mechanical services & casual talent

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Mechanical Services & Casual Talent

With a database of over 600 skilled trades people, we have a formidable reputation for delivering high quality trades people for all heavy engineering and industrial work. We will provide fully managed staff for work packages through to quality casual talent supervised by the client.

 

We specialise in the following:

  • Shut down maintenance scheduled and breakdown
  • Shut and Site Management
  • Planning and Scheduling
  • Health and Safety Auditing and Management
  • Total solutions including Rigging and Scaffolding and backed up by IMG’s other comprehensive services.

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maintenance services

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Maintenance Services

Our Specialist Fitting and Maintenance division provides a unique niche service in our workshop and on site.

We provide the following-

  • Specialist machine rebuilding on and off site
  • Hydraulic Cylinder rebuild and overhaul
  • Pump and Valve rebuilds
  • Rotating equipment
  • Gearboxes
  • Turbine overhaul

 

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Design & build

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Design & Build

  • Piping systems including steam, process, hydraulic, high pressure
  • Mechanical equipment
  • Structural
  • Bespoke solutions
  • Multi-discipline – mechanical / electrical/ hydraulic
  • Process
  • Skid modules
  • Mobile plant modification
  • Repair / modification / design enhancement
  • Value engineering

 

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fabrication

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Fabrication

At any of our Fabrication Workshops, IMG offers a full Engineering Service from Design to Fabrication. We work with all steel materials from Aluminium and Mild Steel through to Hardened Stainless Steel. Our team of welders have expertise in exotic welding, especially working with high temperature alloys. We are New Zealand’s Premier Heavy Industry, High Temp, Stainless Steel Fabrication Specialists. We also work with materials such as 253MA and High Nickel Alloy 601.

We Design, Fabricate and Machine a variety of heavy industry mechanical components, static steelwork, structural steelwork, piping systems, dusters, chutes and hoppers.

All of our workshops are strategically located, in close proximity to some of the largest Heavy industrial plants in New Zealand.

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machining & manufacture

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Machining & Manufacture

At our Wiri and Kawerau based machine shops we specialise in manufacturing components supporting the overall IMG operations as well as external market requirements.

 

Our range of equipment includes:

  • Manual Lathes
  • Manual milling machines
  • Drilling
  • Key cutting
  • Plate rollers

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envirocoatings

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Envirocoatings

Our Envirocoatings division brings you the latest Enviropeel thermoplastic coating system. This is an environmentally friendly spray-on barrier coating with built-in corrosion inhibitors. Enviropeel coating is designed to combat hot spot corrosion. It provides excellent protection for mothballing and standby equipment storage.

Advantages of Enviropeel as follows:

  • Protects against galvanic and crevice corrosion
  • Built-in inhibitors provide long-term corrosion protection
  • Spray application fits any shape or size of substrate

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Confined space & Gas watching

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Confined Space & Gas Watching

Our Confined Space Team has a vast wealth of experience capable of carrying out the following services with our specialised confined space equipment and certified staff. All the below services are completed following a very comprehensive confined space Hazard Identification system, which ensures we cover all necessary safety precautions prior to, during and after entry to the confined space.

  • Safety and Rescue provision for other trades
  • Water blasting
  • Product removal and clearing blockages in confined spaces

Our team of trained and certified Confined Space personnel qualified to NZQA standards are able to offer a full range of confined space access services that help businesses reduce and manage the specified risks when dealing with confined space access problems. Confined space operations require very disciplined work procedures, along with well trained personnel to ensure it is done safely and complies with not only IMG and Client requirements but also with Legislation.

  • We provide suitably trained and competent operatives to complete required work.
  • We provide suitable, test certified confined space access and rescue equipment.
  • We compile detailed risk assessments and method statements.
  • We compile rescue plan and emergency procedures.

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piping

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Piping

We pride ourselves on delivering complex piping solutions across some of the most challenging industrial environments.

  • Carbon steel, chrome moly, stainless steel
  • Coded piping (ASME B31.3 & B31.1, ASME IX, AS/NZS 2885)
  • Tubing
  • Hydraulic
  • Instrument tubing
  • In-house CBIP inspectors
  • Sophisticated QA / QC processes and documentation
  • Welder qualification AS/NZS 2980
  • AS2980 structural steel